Energy Efficient Cement Plant Solution - Understanding of Cement Plant Process

Cement – one of the most strengthening material which builds your dream home is a basic component that gives a strong foundation to the place where you live in. Though this material is used in every building but how many of you know the process under which this material goes to finally get the right shape? Well very few actually

What is cement?

Cement is fine powder which becomes hard solid when mixed with water. If left for few days, it becomes

more hard and unbreakable. The purpose of cement is to bind the fine sand as well as rough aggregates together in concrete. Hydraulic binder in nature, it has 27 different varieties which can be segmented under five main heads. Cement plants are mainly located in close proximity to the hot spot markets or regions that have ample qualities of raw materials. The main aim of doing this to reduce the cost of transportation.

• Ingredients: clay and limestone
• Process: Two-step process

Step 1: Produce clinker from raw materials. Can be semi-wet, semi dry, wet or dry, depending on the raw material state.
Step 2: Produce cement from clinker: Let us understand the process in detail:

1.     Crushing and Proportioning: The significant component in making cement is limestone which is first crushed then sent for pre-blending via belt conveyor. Post this activity, the component is stored with other materials. These components are then extracted in precise proportions taking assistance of electronic weigh feeder. At the end the material is sent to raw mill for further fine grinding.


2.     Raw Milling and Blending: Raw mill is now closed. A circuit ball mill which is equipped with an effective separator. Further the materials are processed for grinding until it is sanded for continuous blending. The next step involves extraction via load cell so that the materials can be fed in kiln heaters.

3.     Pro-processing – this process has numerous series of low pressure drop henceforth the pre heater cyclones are fluidized bed calciner. Here the calcinations start and the components proceed for rotary kiln. Post this, the clinkerization starts where the hot material is transferred to cooler. The clinker is then cooled down, crushed and sent to stock pile.


4.     Burning – Heat the clinkerization using oil, gas or coal. All of these burners are manufactured and fuel efficient like multi-channel performing uniform burning.

5.     Cement milling, storing and Final Packing – The clinker is mixed now. Gypsum is added to make cement more finely grinded. The final material is then sent for blending and storage which is then bagged and sent to our retailers.

Cement is an oldest material which plays significant role in giving nourishment to your building. It is perfect replacement for wood. Let us first understand what cement is. It is finely grained powder which when blended with water becomes solid. It is owing to its strength that cement is widely used in construction projects. At times people mix cement with concrete. But the fact is that both of these are entirely different and henceforth shouldn't be used interchangeably.

For more information you can contact us on:
D-208, Sector-63, Phase-111
Noida-201301
Distt. Gautam Budh Nagar
Ph.: 0120-4252301,02,03
Fax: 0120-4252305
Cellphone: 0091-9811141400
Email:gaurav@ashokaengineering.com, ag@ashokaengineering.com

Material handling equipments useful for cement plants

Ashoka Cements Unit offering all type of material handling equipment useful for cement plants setup and other heavy industries like sugar mills, rolling mills and fertilizer industries. We Provide turnkey solution for material handling equipments for any plant or industries. Based on the requirement of ease of work we supply the required equipment. We manufacture these equipments based on industry and customer requirements.  

Material Handling Range 

Bucket Elevators (Chain and Belt): - Cement Plant's Bucket Elevators are used to elevate loose raw materials with the help of moving buckets attached to chain or belt, vertically through an enclosed casing.

All type of conveyors

We manufacture and supply comprehensive range of all type of conveyor belts, drag chain conveyors, belt conveyors, Bucket elevators and all conveyors accessories. We manufacturing conveyors for all type of industries like cement plants, sugar mills, rolling mills and other heavy industries.Belt conveyors Its used to transport bulk raw / finished material. The versatility, dependability and economy of the belt conveyor are demonstrated in transporting a wide variety of material. We can supply Belt conveyors of size ranges from 300 TO 5000 mm Width. The adaptation of belt conveyor for special purpose and the integration of belt conveyor with other equipment has increased their usefulness.

Drag chain conveyor

A Drag Chain Conveyor is a conveyor in which the open links of chain drag material along the bottom of a hard faced MS or SS trough. It generally have a low bed height and are open type.  The flights are fixed between two strands of chain, drags the material from feeding end to the discharge end in open or closed trough. These are available in difference widths and lengths as per the site requirements and are also used for handling slightly sluggish, loose or lumpy hot material.

For more information you can contact us on: D-208, Sector-63, Phase-111 Noida-201301 Distt. Gautam Budh Nagar Ph.: 0120-4252301,02,03 Fax: 0120-4252305 Cellphone: 0091-9811141400 Email:gaurav@ashokaengineering.com, ag@ashokaengineering.com

Industrial Gears - Type and Specifications Of Gears Important to Understand

Gears Manufacturers and Suppliers In India

Gears is always a mandatory equipment for any machine or industrial plant. 

Gears Knowledge / Products according to industry wise details 

Spur Gears: This is the most common type of gear that used in various transmissions, tooth contact to the
primarily rolling, with sliding during the contact of gear engagement and disengagement. Spur gears create some normal noise but its increase during the high speed process. 

Usage

These gears are commonly used in washing machines, blenders, dryers, construction equipment and electric generation stations.



Girth Gears: Gear is a important component in the gear drive assembly.Girth gears mainly using in heavy
industrial mills, steel re rolling mills, kiln drive system, paper industries.We as a girth gears manufacturer, exporting and supplying quality girth gears with high efficiency and quality. The tool Girth gears is very popular and useful due to economical manufacturing cost and quick install in comparison of other gears. these gears are durable and life of girth gears depends upon lubrication and alignment. Girth gear is mostly used in kiln drives and mills. The industries, where Girth gears are used are sugar mills industries, paper mills industries, steel and iron industries.


Helical gears: We at Ashoka manufacturer and suppliers of helical gears & double helical gears, these
gears are similar to industrial gears. Helical gears have slanting teeth to help gear meshing, these gears are circular in shape where teeth are curved along helical path. Helical gear teeth is connect better than spur gear teeth and run better.



Double Helical Gears: Ashoka Gears expertise in double helical gears manufacturing.Double Helical gears are very useful in Marine industry and Heavy equipments manufacturing marine gears boxes, rolling mills, steel rolling mills and other heavy industries.Two gears of the same type are stacked together and make it one. Most double helical gears come in cylindrical form. It has two sections of teeth which are simply referred to as the left hand and the right hand. At Ashoka Group, we provide you with great gear options that other helical gears manufacturers may not be able to give.

Ring Gears:  According to requirements We developed high quality ring gears, these rings gears having teeth on the edges of flywheel of an internal ignition engine and search usage in automotive applications. We are expertise in all kind of ring gears for ships, power plants, power generators etc.

Precision Gears: Precision Gears known for their good long lasting performance and constant motion under heavy loads and this is the reason that these gears are used in various heavy machined industries. As a Precision Gears Suppliers we known for quality and performance like our other products.Precision gears are used in heavy industries like Cement Plants, Sugar Plants, Mining, Agriculture, Defense, Marine, automation and Industrial equipments etc.

For more details you can contact us at:Ashoka Group

D-208, Sector-63, Phase-111

Noida-201301

Distt. Gautam Budh Nagar

Ph.: 0120-4252301,02,03

Fax: 0120-4252305

Cellphone: 0091-9811141400

E-mail:ag@ashokaengineering.com, gaurav@ashokaengineering.com